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High Performance Intelligent Filter Press
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High Performance Intelligent Filter Press

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CJXZ high performance intelligent filter press is a upgrade type of filtration equipment from CJXA with intelligent system, also with three-stage dewatering processes: feeding, diaphragmless pressing and dry-blowing. CJXZ can automatically adjust the pressing time and record the capacity and other parameters, reducing operating cost of the enterprise and manual participation.

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Filter principle

1. The feed filtration is based on the delivery pressure of the slurry pump, so that the slag entering the filter chamber is trapped by the filter cloth to form a filter cake; the water is filtered through the filter cloth to achieve solid-liquid separation;

2. Press filtration is to press on the side of the porous filter cake formed by the feed filtration, shrinking the voids and eliminating the water in the voids;

3. Dry-blowing filtration uses high-speed compressed air to pass through the cake and remove intermittent water, further reducing the moisture content of the cake. Regardless of how much pressure is used to press the filter cake, the gap between the material particles cannot be completely eliminated. Therefore,the dry-blowing filtration , using high-pressure air to pass through the cake and remove moisture from the particles gap , is the important means to reduce the moisture content of the filter cake. However, effective prevention of short-circuit of compressed air during drying is the key to effective drying. Dry-blowing filtration is the unique design of the CJAH Series high-efficiency filter press. Other filters press cannot achieve filter cake to be blown dry effectively without dry-blowing filtration technology.(The box and box diaphragm filter press adopt the center hole feeding method, which will cause air short-circuited and cannot be blown dry.)

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Core configuration

1. Deep filtration system: standard patented filter plate to achieve effective, complete and quality filtration of three stages;

2.  Mature operating system: equipped with ordinary hydration system to realize stable compression and single-block pulling operation.

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General configuration

1. Rifid rack system: multi-point support rigid frame to provide guarantee for efficient and stable operation of equipment;

2. Regenerative filter cloth system: Standard patented filter cloth to achieve waterless regeneration of filter cloth and extend the service life of filter cloth;

3. Stable unloading system: filter plate single-block pulling swing technology to realizes fast and complete unloading;

4. Intelligent control system: adjusting feeding, pressing and drying time intelligently to maintain the uniform quality of the product.

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Optional configuration

1. Filter cloth diagnostic system: realize rapid diagnosis of filter cloth breakage, replace filter cloth in time to avoid material leakage;

2. Outsourcing of equipment surface: The surface of the equipment can be covered with a variety of corrosion-resistant materials.

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Technology characteristics

1. High performance: Filtered iron concentrate cake can achieve moisture content <6%, Under the same material and filter conditions, the filter cake moisture content can be 5-8 % lower than that of box filter press, box diaphragm filter press and frame filter press;

2. High capacity: single daily processing capacity is larger, the production capacity of same filter area is much larger than that of the box diaphragm filter;

3. High intelligence: Intelligently adjust the filtering parameters such as feed time, press time, filtration pressure, etc.; Automatically record important parameters such as cake weight, moisture content, air pressure, voltage, current, motor speed, hydraulic pressure, working temperature, etc.; automatic filter cloth regeneration; automatic detection of faults; unattended;

4. High adaptability: The equipment has been applied under different conditions of over 5,000m altitude, different material concentrations and different grinding granularity, and the moisture content of filter cake can achieve the lowest in the industry.

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Applicable material range

1.The equipment is suitable for mining, metallurgy, chemistry, food, pharmaceutical industry and environmental protection fields;

2.When used in materials which is relatively difficult to filter and form cakes, maximize performance benefits, achieve lower moisture content, and improve customer filtration quality;

3. Operating environment temperature is 5-90¡æ, the recommended concentration (mass ratio) is ≥ 20%.

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Application Cases

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1. A large phosphorus chemical company in Yunnan

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Filter material: Calcium hydrogen phosphate

ÎïÁÏϸ¶È£º-200Ä¿80%

Material fineness: -200 mesh, 80%

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Feeding concentration: 6-15%

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Moisture content: ≤20%

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Quantity: 9

µ¥Ì¨Ãæ»ý£º648ƽÃ×

Filtration area per set: 648 ©O

µ¥Ì¨²úÄÜ£º432t/d

Daily capacity per set: 432t/d

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The Plant adopts massive centrifuges to filter low-concentrate calcium hydrophosphate, with high water content, extremely low production capacity of each single set, massive maintenance and great safety hidden trouble.  In the technical reform, the CJ series press filter replaced the suspending basket centrifuge and flat board centrifuge to efficiently filter and recycle the calcium hydrophosphate, with the filter cake moisture content of ≤20% and production capacity of each single set being equal to that of 13 sets of PGZ1250 centrifuges.

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2. A large phosphorus chemical company in Yunnan

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Filter material: Calcium hydrogen phosphate

¸øÁÏŨ¶È£º15-20%

Feeding concentration: 15-20%

Â˱ýº¬Ë®ÂÊ£º27-28%

Moisture content: 27-28%

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Quantity: 2

µ¥Ì¨Ãæ»ý£º648ƽ·½

Filtration area per set: 648 ©O

µ¥Ì¨²úÄÜ£º336t/d

Daily capacity per set: 336t/d

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The Plant adopts massive centrifuges to filter low-concentrate calcium hydrophosphate, with high water content, extremely low production capacity of each single set, massive maintenance and great safety hidden trouble.  In the technical reform, the CJ series press filter was used to filter the calcium hydrophosphate, with the filter cake moisture content of <28% , production capacity of each single set of 336 tons, eliminating hidden trouble and reducing labor.

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3. A Copper Nickel Company In Gansu Province

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Filter material: Copper and nickel concentrate

ÎïÁÏϸ¶È£º-400Ä¿98%

Material fineness: -400 mesh, 98%

¸øÁÏŨ¶È£º45-55%

Feeding concentration: 45-55%

Â˱ýº¬Ë®ÂÊ£º11%

Moisture content: 11%

×°±¸ÊýÄ¿£º9

Quantity:  9

¹ýÂËÃæ»ý£º622ƽÃ×

Filtration area per set: 622 ©O

µ¥Ì¨²úÄÜ£º800t/d

Daily capacity per set: 800t/d

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The Plant adopts two kinds of equipment to process copper concentrate, 9 sets of vertical press filter and 2 sets of ceramics filter, but fault rate of the vertical press filter is very high and the operation and maintenance cost is up to 12 million USD/year, the ceramics filter water content is>15%, which cannot meet the subsequent process requirements. In the technical reform, the CJ series press filter is purchased, with water content of 9%, daily production capacity of single set up to 800 tons and operation and maintenance costs much lowered.

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